Hot metal chips will fly everywhere.
Cutting aluminum sheet metal.
How to cut sheet metal method 1 of 4.
Choose between red blue or yellow snips based on the cut direction.
The edges are sharp the cutoffs are stiff and get in the way the snips bind or you just can t seem to negotiate the curve.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.
You probably wont find snips which are capable of cutting above 18 gauge mild steel.
20 100 cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line.
Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.
Thick using a ferrous metal cutting blade.
For a reference on gauge thickness see our gauge chart.
Cut metal with your circular saw.
Making detailed cuts with.
Wax your saw blade before cutting sheet metal.
You can cut mild steel up to about 3 8 in.
Cutting straight lines with an electric saw.
These tools are good for cutting soft sheet metals such as tin aluminum and brass.
But you don t have to be a tinsmith to cut sheet metal successfully.
An air powered sheet metal nibbler or a nibbler head attached to a power drill can cut through galvanized corrugated aluminum sheet as well as flat sheet up to 16 gauge.
Using tin snips for thin sheets.
Bench and power tools for cutting aluminum sheet metal bench mounted tools such as shears or band saws cut aluminum sheet relatively slowly and with varying amounts of accuracy.
This weakens the aluminium and creates a fracture line.
Cutting sheet metal with snips can be tricky and frustrating.
Aviation snips and tin snips are a common method of cutting thin sheet metal for hobbyists.
100 1000 bench mounted shears are able to cut through relatively thick sheets of aluminum though.
To cut the sheets of metal rathe.
In our test it cut through rebar like a hot knife through butter.
These problems are common for those of us who don t work with sheet metal every day.
With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
